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Smart Tooling

Omron Pick-to-Light + Ignite Lean

Available now

Omron pick-to-light + put-to-light systems error-proof kit picks.

REST API Webhooks

How the Connection Works

Omron Pick-to-Light
REST APIWebhooks
Ignite Lean
Into Ignite Lean
  • Pick confirmations
Back to Omron Pick-to-Light
  • Active pick sequence + light commands

How It Works

  1. 1Omron PTL systems publish confirmations via REST.
  2. 2Ignite Lean drives the active sequence and validates each pick.
  3. 3Light commands push back.

Recommended Workflows

How Omron Pick-to-Light works best with Ignite Lean. These are recommended patterns: Ignite Lean fires the trigger, and how Omron Pick-to-Light routes it (which work group, which device, which rule) is configured to your IT setup.

Torque trace attaches to the build
Trigger An operator runs a tightening cycle
  1. 1Omron Pick-to-Light executes the tightening with the right program.
  2. 2Torque, angle, and NOK results post to Ignite Lean.
  3. 3Each fastener attaches to the build for traceability.
Full torque traceability on every unit, no paper records.
Sequence enforcement prevents skips
Trigger An operator builds a multi-fastener assembly
  1. 1Ignite Lean pushes the active sequence to Omron Pick-to-Light.
  2. 2Omron Pick-to-Light only allows the next fastener in sequence.
  3. 3Skips raise NCs immediately.
Sequence violations become impossible, not just discouraged.

Connect Omron Pick-to-Light today

This works now through our REST API, outbound webhooks, and Excel/CSV. Start with the API reference, or talk to us about a guided setup.